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Flat Mylar Bag
Flat Mylar Bag
3-side or 4-side seal flat format. Maximum barrier, minimum cost. The standard for sample sachets and single-use hygiene products.
Product · Mylar Bag
Custom Mylar Bags & Foil Pouches.
Manufacturer-direct high-barrier mylar and aluminium foil packaging for hygiene and personal care brands. Custom print, custom size, FOB Xiamen.
50+
Years Manufacturing
10k
MOQ (units)
10c
Gravure Colours
SKU · MB-001
200 × 300 mm · Foil Laminate
[ Product Photo ]
Mylar Bag · Hero
Mylar Bag · Hero
PET / AL / PE · Holographic Foil
01 — Overview
A mylar bag — also known as a foil pouch or aluminium foil bag — is a high-barrier flexible packaging format made from layers of PET, aluminium foil and PE film. Tansox manufactures custom mylar bags in print runs of 10,000+ units, with foil structures engineered to protect hygiene, personal care and medical products from oxygen, moisture and light.
02 — Product Variants
Six foil formats, one production line.
Every variant ships from the same Quanzhou facility, with shared tooling, shared QA and a single project manager from artwork to FOB.
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Stand Up Mylar Pouch
Stand Up Mylar Pouch
Bottom-gusseted foil pouch that stands upright on shelf. Combines high barrier with retail display presence.
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Zipper Mylar Bag
Zipper Mylar Bag
Foil pouch with press-to-close PTR zipper. Resealable — extends product freshness between uses.
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3-Side Seal Mylar
3-Side Seal Mylar
Three sealed edges with tear notch. Common format for sanitary pad individual wrappers and medical device packaging.
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Mylar Sample Sachet
Mylar Sample Sachet
Small-format foil sachet for product samples and trial packs. Available from 30mm × 50mm upward.
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Holographic Mylar Bag
Holographic Mylar Bag
Iridescent holographic foil laminate for premium shelf presence. Combines barrier performance with visual impact.
03 — Specifications
Built to your spec sheet, not ours.
Share your barrier requirement, shelf-life target and fill weight and we'll specify the right foil structure.
Tech Drawing
[ Technical Drawing ]
Mylar Bag Construction Diagram
Mylar Bag Construction Diagram
REF · DWG-MB-2025
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Size RangeW 60–400 mm · H 80–600 mm. Custom dimensions on request.
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Material StructuresPET / AL / PE BOPP / AL / PE Matte Foil Holographic Foil PET / AL / RCPP
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Printing MethodFlexographic & gravure printing, up to 10 colours. Pantone-matched, with G7 process control on gravure lines.
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MOQ10,000 units per SKU for custom-printed. Stock unprinted from 5,000 units.
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Sample Lead Time7–15 days for printed pre-production samples · 3–5 days for unprinted stock samples.
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Production Lead Time25–35 days after artwork approval, depending on structure and quantity.
04 — Special Finishes
Six tactile finishes to give the pack presence on shelf.
Gold Sand
F-01
Brushed
F-02
3D Emboss
F-03
Aluminized
F-04
Hot Stamp
F-05
Spot UV
F-06
05 — Industries Served
Built for hygiene, personal care & medical.
Tansox mylar bags ship globally for category leaders in feminine hygiene, baby care, wet wipes and medical disposables.
06 — Why Tansox
A half-century of flexible packaging, one factory floor.
50 Years Manufacturing Experience
Founded in 1976. Three generations of operators on the gravure presses, with a 220-person workforce in our Quanzhou plant.
EACC Quality Management Certified
ISO 9001 & EACC certified. Every production lot ships with COA, retain samples and gravure colour-match reports.
FOB Xiamen · FOB Quanzhou · EXW
Three Incoterms, two ports, one consolidated container per customer. Average ocean transit to US West Coast: 18 days.
07 — Frequently Asked
Questions buyers ask before quote.
A mylar bag is a flexible packaging format laminated with aluminium foil — typically a PET/AL/PE or BOPP/AL/PE structure. The foil layer provides an extremely high barrier against oxygen, moisture and light, extending product shelf life significantly compared to standard film pouches.
Tansox manufactures custom mylar bags in print runs of 10,000+ units for hygiene, personal care and medical brands.
Tansox's standard MOQ for custom-printed mylar bags is 10,000 units per SKU. Unprinted stock foil pouches are available from 5,000 units.
We can consolidate multiple SKUs onto one print cylinder set to bring per-SKU MOQs down for new brands.
Yes. Tansox can add press-to-close (PTR) zippers, slider zippers, and tear notches to mylar bag structures. Zipper mylar bags are popular for hygiene products that are used multiple times — the foil barrier is maintained between uses.
Confirm closure type and size requirements with the sales team when requesting a sample.