Product · Mylar Bag

Custom Mylar Bags & Foil Pouches.

Manufacturer-direct high-barrier mylar and aluminium foil packaging for hygiene and personal care brands. Custom print, custom size, FOB Xiamen.

50+
Years Manufacturing
10k
MOQ (units)
12c
Gravure Colours
SKU · MB-001
200 × 300 mm · Foil Laminate
Custom mylar bag with pet / al / pe · holographic foil, 8-colour gravure · zipper · high barrier
PET / AL / PE · Holographic Foil
8-COLOUR GRAVURE · ZIPPER · HIGH BARRIER
01 — Overview

A mylar bag — also known as a foil pouch or aluminium foil bag — is a high-barrier flexible packaging format made from layers of PET, aluminium foil and PE film. Tansox manufactures custom mylar bags in print runs of 10,000+ units, with foil structures engineered to protect hygiene, personal care and medical products from oxygen, moisture and light.

02 — Product Variants

Six foil formats, one production line.

Every variant ships from the same Quanzhou facility, with shared tooling, shared QA and a single project manager from artwork to FOB.

Flat Mylar Bag — 3-side or 4-side seal flat format
V-01

Flat Mylar Bag

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3-side or 4-side seal flat format. Maximum barrier, minimum cost. The standard for sample sachets and single-use hygiene products.

Stand Up Mylar Pouch — Bottom-gusseted foil pouch that stands upright on shelf
V-02

Stand Up Mylar Pouch

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Bottom-gusseted foil pouch that stands upright on shelf. Combines high barrier with retail display presence.

Zipper Mylar Bag — Foil pouch with press-to-close PTR zipper
V-03

Zipper Mylar Bag

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Foil pouch with press-to-close PTR zipper. Resealable — extends product freshness between uses.

3-Side Seal Mylar — Three sealed edges with tear notch
V-04

3-Side Seal Mylar

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Three sealed edges with tear notch. Common format for sanitary pad individual wrappers and medical device packaging.

Mylar Sample Sachet — Small-format foil sachet for product samples and trial packs
V-05

Mylar Sample Sachet

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Small-format foil sachet for product samples and trial packs. Available from 30mm × 50mm upward.

Holographic Mylar Bag — Iridescent holographic foil laminate for premium shelf presence
V-06

Holographic Mylar Bag

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Iridescent holographic foil laminate for premium shelf presence. Combines barrier performance with visual impact.

03 — Specifications

Built to your spec sheet, not ours.

Share your barrier requirement, shelf-life target and fill weight and we'll specify the right foil structure.

Tech Drawing
Technical construction diagram of mylar bag showing dimension callouts and seal lines
REF · DWG-MB-2025
  • Size Range
    W 60–400 mm · H 80–600 mm. Custom dimensions on request.
  • Material Structures
    PET / AL / PE BOPP / AL / PE Matte Foil Holographic Foil PET / AL / RCPP
  • Printing Method
    Flexographic & gravure printing, up to 12 colours. Pantone-matched, with G7 process control on gravure lines.
  • MOQ
    10,000 units per SKU for custom-printed. Stock unprinted from 5,000 units.
  • Sample Lead Time
    7–15 days for printed pre-production samples · 3–5 days for unprinted stock samples.
  • Production Lead Time
    25–35 days after artwork approval, depending on structure and quantity.
04 — Special Finishes

Six tactile finishes to give the pack presence on shelf.

Gold Sand
F-01
Brushed
F-02
3D Emboss
F-03
Aluminized
F-04
Hot Stamp
F-05
Spot UV
F-06
06 — Why Tansox

A half-century of flexible packaging, one factory floor.

50 Years Manufacturing Experience

Founded in 1976. Three generations of operators on the gravure presses, with a 220-person workforce in our Quanzhou plant.

Est. 1976 · Quanzhou, CN

ISO 9001 & ISO 14001 Certified

Tansox operates ISO 9001:2015 and ISO 14001:2015 certified management systems, issued by EACC and accredited by CNAS under the IAF Multilateral Recognition Arrangement. Every production lot ships with COA, retain samples and gravure colour-match reports.

ISO 9001 · ISO 14001 · Issued by EACC

FOB Xiamen · FOB Quanzhou · EXW

Three Incoterms, two ports, one consolidated container per customer. Average ocean transit to US West Coast: 18 days.

FCL · LCL · Air Freight Available
07 — Frequently Asked

Questions buyers ask before quote.

A mylar bag is a flexible packaging format laminated with aluminium foil — typically a PET/AL/PE or BOPP/AL/PE structure. The foil layer provides an extremely high barrier against oxygen, moisture and light, extending product shelf life significantly compared to standard film pouches.

Tansox manufactures custom mylar bags in print runs of 10,000+ units for hygiene, personal care and medical brands.

Tansox's standard MOQ for custom-printed mylar bags is 10,000 units per SKU. Unprinted stock foil pouches are available from 5,000 units.

We can consolidate multiple SKUs onto one print cylinder set to bring per-SKU MOQs down for new brands.

Yes. Tansox can add press-to-close (PTR) zippers, slider zippers, and tear notches to mylar bag structures. Zipper mylar bags are popular for hygiene products that are used multiple times — the foil barrier is maintained between uses.

Confirm closure type and size requirements with the sales team when requesting a sample.

Get a Quote

Ready to order custom flexible packaging?

Fill in the basics — you'll have a structure recommendation and an FOB quote within one business day.

Response within 24 hours — Mon–Fri, 9am–6pm CST
FOB Xiamen · FOB Quanzhou · EXW available
Free printed sample with your first order
Tansox Factory — Quanzhou, Fujian, China
FACTORY · QUANZHOU · CHINA
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